Twin Eagles Cabinet Seal / Gasket Failure

Excessive smoke leaks from around the lid, door, or seams instead of primarily from the exhaust.

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Possible Causes

Worn or damaged lid gasket, Warped lid or door, Loose cabinet fasteners, Missing or damaged internal seals

How to Fix / Troubleshooting

Safety first: Use heat-resistant gloves when checking for leaks on a hot grill. Avoid placing hands directly in smoke paths.

Steps to reduce smoke leaks:

  • 1. Inspect gaskets: With the grill cool, examine lid and door gaskets for cracks, flattening, or missing sections. Replace as needed.
  • 2. Check lid alignment: Close the lid and look for uneven gaps. Adjust hinges or latch hardware to improve contact.
  • 3. Tighten cabinet screws: Snug any loose fasteners around the cook chamber and exhaust to reduce seam gaps.
  • 4. Replace internal seals: If your Twin Eagles model uses internal high-temp seals around the firebox or exhaust, inspect and replace any that are deteriorated.
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Repair Difficulty

Easy 2/5

Required Part

Lid Gasket
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