Weber
Pellet Swelling / Hopper Moisture Contamination
Pellets in the hopper become swollen, clumped, or form a solid mass, causing feed issues.
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Possible Causes
Exposure to rain or high humidity, Hopper lid not sealing, Long-term storage of pellets in hopper, Condensation inside hopper
How to Fix / Troubleshooting
Safety first: Ensure the grill is off and cool before working around the hopper and auger.
- Empty hopper: Scoop out pellets and vacuum remaining dust and fragments.
- Inspect for moisture: Check the hopper walls and lid for signs of water intrusion or condensation.
- Dry the hopper: Allow the hopper to air dry completely. Do not use open flames or high heat sources inside the hopper.
- Check lid seal: Ensure the hopper lid closes fully and that any gasket is intact. Replace the gasket if damaged.
- Use fresh pellets: Store pellets indoors in a dry container and only load what you need for each cook.
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Repair Difficulty
Very Easy
1/5
Required Part
Hopper Lid Gasket
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