Z Grills Intermittent Pellet Feed / Partial Auger Jam

Grill starts but then runs out of pellets in the firepot and shuts down, even though the hopper is full.

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Possible Causes

Pellet bridge or tunnel in hopper, Excessive pellet dust and fines blocking auger intake, Swollen pellets from moisture causing intermittent jams

How to Fix / Troubleshooting

Safety first: Keep the grill unplugged while clearing pellets near the auger intake. Ensure no active fire is present.

Steps to correct:

  • Break pellet bridges: Open the hopper and stir pellets with a clean, dry tool to break up any bridges or tunnels above the auger intake.
  • Clean hopper: Remove pellets and vacuum out dust and fines, especially around the auger opening.
  • Check pellet quality: Discard any pellets that are soft, swollen, or crumble easily. Use only dry, high-quality hardwood pellets.
  • Inspect auger intake: Look into the auger opening for compacted sawdust or debris. Clear it with a small brush or vacuum.
  • Test feed: Refill with fresh pellets, plug in the grill, and run a priming cycle. Observe that pellets feed steadily into the firepot.
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Repair Difficulty

Easy 2/5

Required Part

Pellet Hopper and Auger Intake
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