Z Grills
Intermittent Pellet Feed / Partial Auger Jam
Grill starts but then runs out of pellets in the firepot and shuts down, even though the hopper is full.
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Possible Causes
Pellet bridge or tunnel in hopper, Excessive pellet dust and fines blocking auger intake, Swollen pellets from moisture causing intermittent jams
How to Fix / Troubleshooting
Safety first: Keep the grill unplugged while clearing pellets near the auger intake. Ensure no active fire is present.
Steps to correct:
- Break pellet bridges: Open the hopper and stir pellets with a clean, dry tool to break up any bridges or tunnels above the auger intake.
- Clean hopper: Remove pellets and vacuum out dust and fines, especially around the auger opening.
- Check pellet quality: Discard any pellets that are soft, swollen, or crumble easily. Use only dry, high-quality hardwood pellets.
- Inspect auger intake: Look into the auger opening for compacted sawdust or debris. Clear it with a small brush or vacuum.
- Test feed: Refill with fresh pellets, plug in the grill, and run a priming cycle. Observe that pellets feed steadily into the firepot.
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Repair Difficulty
Easy
2/5
Required Part
Pellet Hopper and Auger Intake
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