Aquacomfort Internal Water Leak

Heater is leaking water from the bottom of the cabinet.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Cracked heat exchanger, Leaking manifold gasket, Loose union or header plug, Condensate drain misidentified as leak

How to Fix / Troubleshooting

Safety first: Turn off power and pump, and allow the heater to cool. Hot water and sharp metal edges are present.

  • Identify source: Remove the front and side panels and use a flashlight to locate the exact origin of the water. Check around the heat exchanger, manifolds, and unions.
  • Check unions and plugs: Tighten any loose PVC unions at the heater inlet/outlet and inspect header drain plugs for leaks. Replace O-rings if damaged.
  • Distinguish condensate: High-efficiency models may produce condensate that drains from a specific outlet. Clear the condensate drain line if it is clogged.
  • Heat exchanger or manifold: If water is seeping from the heat exchanger body or manifold gaskets, the exchanger or gasket kit will need replacement by a professional.
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Repair Difficulty

Hard 4/5

Required Part

Heat Exchanger Gasket Kit
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