Elecro Unstable Flow at Flow Switch

Heater’s flow switch rattles or chatters audibly during operation.

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Possible Causes

Flow rate near minimum threshold, Turbulence from elbows too close to Elecro inlet, Partially closed valve upstream, Oversized pump with bypass incorrectly set

How to Fix / Troubleshooting

Safety first: Turn off pump and power before modifying plumbing or valves.

  • Straighten pipe runs: Ensure there is a straight length of pipe before the heater as recommended by Elecro to reduce turbulence.
  • Adjust valves: Open upstream valves fully and adjust bypass valves to provide steady flow through the heater.
  • Check pump speed: On variable-speed pumps, adjust speed to maintain stable flow above the flow switch threshold.

Persistent chattering can wear out the flow switch; stabilizing flow will extend its life.

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Repair Difficulty

Easy 2/5

Required Part

Elecro Flow Switch Assembly
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