HPC
Fafco High Pressure Protection Trip

Display shows HPC or HIGH PRESSURE; solar heating shuts down and bypasses panels.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Closed return valve from Fafco panels, Blocked return line from roof array, Collapsed or kinked solar hose, Faulty high-pressure switch on Fafco manifold

How to Fix / Troubleshooting

Safety: Turn off pumps and relieve system pressure before loosening any unions or fittings.

  • Verify valve positions: Ensure the solar return valve from the Fafco panels to the pool is fully open. A closed or partially closed valve will spike pressure.
  • Inspect hoses and pipes: Walk the solar plumbing route, especially flexible hoses to the roof. Look for kinks, crushed sections, or collapsed hoses that restrict flow.
  • Check for obstructions: If accessible, disconnect a union near the return from the panels and briefly run water to confirm strong flow. Debris or scale may be lodged in fittings.
  • Examine high-pressure switch: Locate the high-pressure switch on the Fafco manifold. Inspect for leaks, corrosion, or damaged wiring. If pressure is normal on a gauge but HPC persists, the switch may be stuck.
  • Replace faulty components: Install a new Fafco-compatible high-pressure switch or repair blocked piping as needed, then reset the controller and test.
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Repair Difficulty

Medium 3/5

Required Part

Fafco High Pressure Switch
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