Fafco Air Ingress in Solar Suction or Return

Main pool pump loses prime or sucks air whenever solar is activated.

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Possible Causes

Loose unions on Fafco solar feed, Cracked suction-side fittings, Faulty vacuum relief valve drawing air under pressure, Solar return line above water level without proper check valve

How to Fix / Troubleshooting

Safety: Turn off pumps before tightening or opening any fittings.

  • Observe air bubbles: Look through the pump lid when solar engages. A sudden influx of air indicates a leak on the solar loop.
  • Tighten unions: Check all unions and threaded fittings on the solar feed and return near the equipment pad. Tighten by hand plus a small wrench turn.
  • Inspect vacuum relief valve: Ensure the valve is not stuck open under pressure. Replace if it leaks air when the system is running.
  • Check above-water runs: If the return line drops into the pool above water level, ensure a check valve is installed to prevent air draw-back.
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Repair Difficulty

Easy 2/5

Required Part

Fafco Vacuum Relief Valve
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