Fafco Thermal Expansion Noise in Collectors and Plumbing

Solar panels make loud popping or ticking noises when heating up or cooling down.

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Possible Causes

Rigidly mounted Fafco panels without expansion allowance, PVC pipes rubbing against roof or supports, Air pockets in panels causing sudden flow changes

How to Fix / Troubleshooting

Safety: Use caution on the roof and avoid stepping on panels.

  • Inspect mounting: Check that Fafco panels are secured with approved straps and clips, allowing for some thermal movement. Do not overtighten fasteners.
  • Check pipe supports: Ensure PVC lines are supported with cushioned clamps and not tightly pressed against roof edges or metal flashing.
  • Bleed air: Verify that the vacuum relief valve is functioning so panels fill and drain smoothly, reducing sudden water hammer.
  • Add cushioning: Where pipes contact hard surfaces, add rubber padding or adjust supports to minimize friction noise.
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Repair Difficulty

Easy 2/5

Required Part

Fafco Panel Mounting Hardware Kit
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