Fafco
Thermal Expansion Noise in Collectors and Plumbing
Solar panels make loud popping or ticking noises when heating up or cooling down.
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Possible Causes
Rigidly mounted Fafco panels without expansion allowance, PVC pipes rubbing against roof or supports, Air pockets in panels causing sudden flow changes
How to Fix / Troubleshooting
Safety: Use caution on the roof and avoid stepping on panels.
- Inspect mounting: Check that Fafco panels are secured with approved straps and clips, allowing for some thermal movement. Do not overtighten fasteners.
- Check pipe supports: Ensure PVC lines are supported with cushioned clamps and not tightly pressed against roof edges or metal flashing.
- Bleed air: Verify that the vacuum relief valve is functioning so panels fill and drain smoothly, reducing sudden water hammer.
- Add cushioning: Where pipes contact hard surfaces, add rubber padding or adjust supports to minimize friction noise.
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Repair Difficulty
Easy
2/5
Required Part
Fafco Panel Mounting Hardware Kit
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