Fafco Solar Loop Flow Restriction

Solar pump runs but there is little or no flow through the Fafco panels.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Clogged inlet screen to Fafco manifold, Debris lodged in panel headers, Collapsed flexible hose, Air lock in vertical riser

How to Fix / Troubleshooting

Safety: Turn off pumps and relieve pressure before disconnecting any hoses or unions.

  • Check pressure differential: Compare pressure before and after the solar loop using gauges if available. A large drop indicates restriction.
  • Inspect inlet screen: Locate and clean any strainers or screens at the solar feed to the Fafco manifold.
  • Check hoses: Look for kinks or flattened sections in flexible hoses to and from the roof. Replace damaged hose.
  • Bleed air: Ensure the vacuum relief valve is working so air can escape as panels fill. Manually open a high-point union briefly to purge trapped air if needed.
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Repair Difficulty

Medium 3/5

Required Part

Fafco Solar Feed Manifold
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