Fafco Overheating Due to Control Misconfiguration

Solar return water is excessively hot, causing uncomfortable pool temperature spikes.

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Possible Causes

Pool temperature setpoint too high on Fafco controller, Roof sensor not sensing true collector temperature, Solar valve stuck open even when target reached, No automatic bypass installed

How to Fix / Troubleshooting

Safety: Avoid contact with very hot return water; adjust settings with dry hands.

  • Lower setpoint: On the Fafco controller, reduce the desired pool temperature to a comfortable level.
  • Check valve operation: Observe the solar valve actuator when the pool reaches setpoint. It should rotate to bypass the panels. If not, troubleshoot the actuator and wiring.
  • Verify sensor readings: Ensure the pool sensor is properly installed in flowing water and not exposed to hot surfaces.
  • Install or adjust bypass: If the system lacks a proper bypass, consult installation guidelines to add a mixing or bypass valve to moderate return temperature.
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Repair Difficulty

Easy 2/5

Required Part

Fafco Solar Valve Actuator
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