Fafco Control Hunting / Unstable Temperature Differential

Solar system intermittently turns on and off rapidly, cycling the valve and pump.

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Possible Causes

Temperature sensors installed too close together, Very small differential setting on Fafco controller, Poor sensor thermal contact, Electrical noise on sensor lines

How to Fix / Troubleshooting

Safety: No special hazards beyond normal controller adjustments.

  • Increase differential: In the controller settings, increase the on/off temperature differential to reduce rapid cycling.
  • Improve sensor placement: Ensure the pool sensor is in a stable water flow and the roof sensor is firmly attached to the Fafco panel surface.
  • Secure wiring: Route sensor cables away from high-voltage lines to minimize electrical interference.
  • Monitor operation: After adjustments, observe the system through a full heating cycle to confirm stable behavior.
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Repair Difficulty

Easy 2/5
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