Heliocol
Water Intrusion into Controller Housing
Dripping or small puddle of water inside or directly under the solar controller enclosure.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Failed enclosure gasket, Unsealed conduit entries, Controller mounted in direct spray path, Condensation due to poor ventilation
How to Fix / Troubleshooting
Safety first: Turn off power at the breaker before opening the controller. Water and electricity are a serious hazard.
- Dry interior: Carefully dry the inside of the controller with a clean cloth and allow it to air out completely before re-energizing.
- Inspect gasket: Check the door gasket for cracks or compression set. Replace if it no longer seals properly.
- Seal entries: Use appropriate fittings and sealant on conduit and cable entries to prevent water ingress.
- Relocate if necessary: If the controller is in a location exposed to sprinklers or roof runoff, consider relocating or adding a protective shield.
- Check for corrosion: Inspect the PCB and terminals for corrosion. Clean minor corrosion; replace the board if damage is extensive.
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Repair Difficulty
Medium
3/5
Required Part
Solar Controller Enclosure/Gasket
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