Heliocol Inadequate Flow at Low Pump Speed for Solar Operation

Solar heating only works when pump is in high-speed mode; in low-speed mode, solar never activates.

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Possible Causes

Flow switch threshold too high, Pump speed programmed too low in solar mode, High head loss through Heliocol array, Undersized plumbing to roof

How to Fix / Troubleshooting

Safety first: Turn off power before adjusting wiring; programming changes can be done with power on per manual.

  • Adjust pump programming: Set a dedicated higher-speed schedule or relay trigger for when solar is active to ensure adequate flow.
  • Check flow switch: If equipped, verify that the flow switch is correctly oriented and not sticking. Replace if it requires excessive flow to close.
  • Optimize plumbing: Ensure all solar valves are fully open and that there are no unnecessary restrictions in the solar loop.
  • Consult installer: If plumbing runs are long or undersized, a professional may need to reconfigure piping or recommend a different pump speed strategy.
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Repair Difficulty

Easy 2/5

Required Part

Solar Flow Switch
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