Heliocol Unstable Control Due to Sensor Placement or Settings

Solar heating turns on and off rapidly (short cycling) even under steady sunny conditions.

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Possible Causes

Solar sensor too close to panel outlet water, Differential set too low, Poor thermal contact of sensor to header, Loose sensor wiring causing intermittent readings

How to Fix / Troubleshooting

Safety first: Turn off power before adjusting sensors or wiring. Use safe roof access.

  • Relocate sensor if needed: Position the solar sensor on a header where it senses average panel temperature, not directly at the outlet where temperature fluctuates rapidly.
  • Improve contact: Secure the sensor firmly to the header with UV-resistant ties and ensure it is not exposed to wind cooling.
  • Increase differential: Raise the solar-on and solar-off differentials slightly to prevent rapid cycling.
  • Secure wiring: Tighten sensor terminals and repair any damaged cable to prevent intermittent signals.
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Repair Difficulty

Easy 2/5

Required Part

Solar Roof Temperature Sensor
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