Pahlen Unstable Temperature Sensing

Heater display shows erratic or jumping temperature readings while water temperature is stable.

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Possible Causes

Loose Pahlen sensor connection, Sensor cable run near high-voltage wires causing interference, Damaged sensor insulation, Moisture in sensor junction box

How to Fix / Troubleshooting

Safety first: Turn off power before handling sensor wiring.

Step-by-step checks:

  • Reseat connectors: Unplug and replug the temperature sensor connectors at the control board to ensure good contact.
  • Inspect cable routing: Ensure the sensor cable is not bundled tightly with pump or blower power cables. If it is, reroute it away from high-voltage lines.
  • Check for moisture: If the sensor terminates in a junction box, open it and look for condensation. Dry thoroughly and reseal.
  • Replace sensor: If readings remain erratic, replace the Pahlen sensor with a new OEM part.

When to stop: If a new sensor and proper routing do not stabilize readings, the control board input may be faulty.

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Repair Difficulty

Easy 2/5

Required Part

Pahlen temperature sensor and wiring
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