Pahlen Short Cycling / Poor Temperature Control

Heater starts and stops frequently with short cycles; water temperature overshoots or undershoots setpoint.

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Incorrect thermostat sensor placement, Oversized Pahlen heater for pool volume, Flow rate too low causing rapid temperature rise, Faulty temperature sensor or controller calibration

How to Fix / Troubleshooting

Safety first: Turn off power before adjusting sensors or opening panels.

Step-by-step checks:

  • Verify sensor location: Ensure the Pahlen water temperature sensor is installed in a well-mixed location (e.g., heater outlet or dedicated sensor well) and not in a dead-end or stagnant area.
  • Check flow rate: Confirm that the pump and valves provide adequate flow through the heater. Very low flow can cause rapid outlet temperature rise and short cycling.
  • Compare temperatures: Use an accurate pool thermometer to compare actual water temperature with the heater's displayed value. A large discrepancy suggests a sensor or calibration issue.
  • Adjust setpoint and differential (if available): Some Pahlen controllers allow adjustment of temperature differential or hysteresis. Increasing the differential can reduce short cycling.

When to stop: If the heater is significantly oversized or sensor calibration is off, consult a technician for possible controller reconfiguration or system redesign.

Advertisements

Repair Difficulty

Medium 3/5

Required Part

Pahlen water temperature sensor / controller
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements