Pahlen Integration / Control Signal Issue

Heater will not fire when controlled by pool automation, but works in manual mode.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Incorrect wiring between automation relay and Pahlen external control terminals, Wrong control mode selected on Pahlen controller, Automation setpoint lower than heater setpoint, Dry-contact vs. voltage signal mismatch

How to Fix / Troubleshooting

Safety first: Turn off power to both the heater and automation system before changing wiring.

Step-by-step checks:

  • Confirm control mode: Set the Pahlen heater to the correct external control mode per the installation manual.
  • Verify wiring type: Ensure the automation is providing the type of signal the heater expects (usually a dry contact closure). Do not feed external voltage into low-voltage terminals unless specified.
  • Check setpoints: Make sure the automation's desired temperature is higher than the current water temperature and that the heater's internal limit is not set lower.
  • Bypass test: Temporarily jumper the external control terminals at the heater to simulate a call for heat. If the heater fires, the issue is in the automation wiring or programming.

When to stop: If you are unsure about control wiring, consult a pool automation specialist or Pahlen technician.

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Repair Difficulty

Medium 3/5

Required Part

Pahlen external control terminals / low-voltage wiring
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