Heater displays E04 and will not fire; may occur immediately after start command
Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
Possible Causes
How to Fix / Troubleshooting
Safety first: Turn OFF power to the heater before opening panels. Water-side checks can be done with pump running but keep hands clear of moving parts.
- Verify pump operation: Ensure the pool circulation pump is running and primed. Check for air in the pump basket and correct any suction leaks.
- Clean filtration system: Backwash or clean the pool filter according to the manufacturer instructions. Empty skimmer and pump baskets.
- Check valves: Confirm that all valves to and from the Poolworld heater are fully open and that bypass valves are correctly positioned to allow adequate flow through the heater.
- Inspect pressure switch: Locate the water pressure switch on the inlet/outlet header. With power OFF, inspect wiring connections. If accessible, gently tap the switch body to free a stuck diaphragm.
- Flow test: After restoring flow, turn power back on and call for heat. If E04 persists despite strong water flow, the pressure switch may need adjustment or replacement.
Warning: Never bypass the pressure switch permanently; it is a critical safety device that prevents dry firing and heat exchanger damage.
Repair Difficulty
Required Part
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