AO2
Raypak Secondary Air Flow Fault

Display shows 'AO2' and heater shuts down; may indicate secondary air/vent fault.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Partial vent blockage causing marginal draft, Intermittent air pressure switch operation, Weak blower motor, Condensate accumulation in vent

How to Fix / Troubleshooting

Safety first: Turn off power and gas. Venting issues can be hazardous.

Steps to address AO2 error:

  • Inspect entire vent system: Look for low spots where condensate can collect, sagging sections, or partial obstructions.
  • Check condensate drains (if applicable): Ensure any condensate drain lines from the vent or heat exchanger are clear and properly pitched.
  • Monitor blower performance: Listen for speed fluctuations or surging. Replace blower if it cannot maintain consistent airflow.
  • Test air pressure switch: Use a manometer to verify that the switch closes at the specified pressure. Replace if it is slow or intermittent.

Note: AO2 faults that recur after basic cleaning should be evaluated by a professional with combustion test equipment.

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Repair Difficulty

Hard 4/5

Required Part

Blower Assembly
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