Raypak Temperature Control Overshoot / Hysteresis Issue

Heater frequently reaches set temperature then overshoots or undershoots before cycling.

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Possible Causes

Sensor placement too far from main water flow, Poor water mixing at heater outlet, Control algorithm limitations, Oversized heater for small body of water

How to Fix / Troubleshooting

Safety first: Turn off power before relocating sensors or adjusting plumbing.

Steps to reduce overshoot/undershoot:

  • Verify sensor location: Ensure the Raypak water sensor is installed in the heater header as designed, not in a remote tee with stagnant water.
  • Improve mixing: Adjust return fittings or plumbing to promote better mixing of heated water with pool water.
  • Adjust setpoint strategy: For spas or small pools, use smaller setpoint changes and allow time for temperature to stabilize.
  • Automation integration: If using automation, ensure it is not fighting the heater’s internal control (avoid double control loops).

Note: Some cycling is normal; extreme overshoot may indicate sensor or control issues.

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Repair Difficulty

Easy 2/5
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