Raypak Electrical Short / Overcurrent

Heater trips the electrical breaker when it tries to start.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Shorted blower motor, Shorted igniter, Damaged wiring harness, Water intrusion into electrical components

How to Fix / Troubleshooting

Safety first: Do not repeatedly reset a tripping breaker. Turn off power and leave it off until the fault is found.

Steps to troubleshoot breaker trips:

  • Visual inspection: Look for burned wires, melted insulation, or signs of arcing inside the electrical compartment.
  • Isolate components: Disconnect suspect loads (blower, igniter, pump relay) one at a time and try powering the heater (without calling for heat) to see if the breaker holds.
  • Test motors and igniter: Use a multimeter to check resistance to ground from blower motor leads and igniter leads. Replace any component that shows a short to ground.
  • Dry moisture: If water has entered the control area, dry thoroughly and correct the source of the leak before restoring power.

Warning: If you are not experienced with electrical troubleshooting, contact a qualified technician.

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Repair Difficulty

Professional Required 5/5

Required Part

Blower Motor
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