Sta-Rite Kettling / Boiling in Heat Exchanger

Heater makes loud banging or popping noises during operation

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Severe scale buildup in heat exchanger, Low water flow, Air pockets in heater, Faulty internal bypass

How to Fix / Troubleshooting

Safety: Turn off power and allow the heater to cool. Do not continue operating a noisy heater; damage can occur.

  • Check flow: Ensure the pump is running at full speed and the filter is clean. Verify all valves to and from the Sta-Rite heater are fully open.
  • Bleed air: Open any manual air relief valves on the filter or heater manifold to remove trapped air.
  • Inspect bypass: A failed internal bypass can cause uneven flow and localized boiling. Replace the Sta-Rite internal bypass valve if worn or stuck.
  • Descale exchanger: Have a professional chemically descale the Sta-Rite heat exchanger to remove mineral deposits causing hot spots.
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Repair Difficulty

Hard 4/5

Required Part

Internal Bypass Valve
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