SunHeater Corrosion from Condensate or Environmental Exposure

Heater cabinet shows rust and corrosion, especially near the base and flue

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Improper condensate drainage, Acidic condensate on metal surfaces, Coastal salt air, Chemical fumes from pool equipment

How to Fix / Troubleshooting

Safety: Turn off power and gas before performing maintenance.

  • Address condensate issues: For condensing SunHeater models, ensure the Condensate Drain System is working and not dripping onto the cabinet.
  • Clean and treat rust: Light surface rust can be cleaned with a wire brush and treated with a rust-inhibiting primer and high-temperature paint.
  • Improve environment: Keep pool chemicals stored away from the heater. Avoid directing chlorinated water spray onto the cabinet.
  • Inspect structural integrity: If rust has perforated the cabinet or compromised supports, have a technician evaluate whether repair or replacement is necessary.
Advertisements

Repair Difficulty

Medium 3/5

Required Part

Cabinet Panel Kit
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements