SunHeater
Corrosion from Condensate or Environmental Exposure
Heater cabinet shows rust and corrosion, especially near the base and flue
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Improper condensate drainage, Acidic condensate on metal surfaces, Coastal salt air, Chemical fumes from pool equipment
How to Fix / Troubleshooting
Safety: Turn off power and gas before performing maintenance.
- Address condensate issues: For condensing SunHeater models, ensure the Condensate Drain System is working and not dripping onto the cabinet.
- Clean and treat rust: Light surface rust can be cleaned with a wire brush and treated with a rust-inhibiting primer and high-temperature paint.
- Improve environment: Keep pool chemicals stored away from the heater. Avoid directing chlorinated water spray onto the cabinet.
- Inspect structural integrity: If rust has perforated the cabinet or compromised supports, have a technician evaluate whether repair or replacement is necessary.
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Repair Difficulty
Medium
3/5
Required Part
Cabinet Panel Kit
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