SunHeater Static Plumbing Leak at Heater Connections

Heater leaks only when pump is off; water drips slowly from plumbing connections

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Possible Causes

Loose union nuts, Worn union O-rings, Cracked PVC fittings, Improperly glued joints

How to Fix / Troubleshooting

Safety: Turn off power to the heater and pump. Close isolation valves if present.

  • Tighten unions: Hand-tighten the inlet and outlet unions on the SunHeater. Do not overtighten; use only a small additional turn with a strap wrench if needed.
  • Replace O-rings: Disassemble the unions and inspect the Union O-Rings. Replace any flattened, cracked, or brittle O-rings and lubricate lightly with silicone pool lube before reassembly.
  • Inspect PVC fittings: Look for hairline cracks in the PVC elbows or couplings near the heater. Replace any damaged fittings and allow glue joints to cure fully before pressurizing.
  • Retest: Restore water flow and check for leaks under pressure and when the pump is off.
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Repair Difficulty

Easy 2/5

Required Part

Union O-Ring Kit
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