SunHeater Airflow or Gas Flow Resonance

Heater produces a whistling or high-pitched noise during operation

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Partially blocked gas orifice, Misaligned burner, Restricted air intake, Loose sheet metal panels

How to Fix / Troubleshooting

Safety: Turn off power and gas before opening the heater.

  • Check air intake and exhaust: Remove any obstructions from the intake and exhaust. Ensure venting is per SunHeater specifications.
  • Inspect burners and orifices: Remove the burner tray and check that each Burner Orifice is clear. Clean gently with compressed air; do not drill or enlarge.
  • Tighten panels: Tighten all cabinet screws and fasteners. Loose panels can vibrate and whistle.
  • Observe operation: After reassembly, run the heater and listen for changes. If whistling persists, have a gas technician verify manifold pressure and combustion.
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Repair Difficulty

Medium 3/5

Required Part

Burner Orifice
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