Thermeau Hydraulic Interaction / Flow Restriction

Heater causes the pool pump to lose prime or shows air bubbles in the return when heater runs.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Incorrectly installed Thermeau bypass, Heater installed above water level without check valve, Internal restriction in heat exchanger, Suction-side air leak exacerbated by heater backpressure

How to Fix / Troubleshooting

Safety first: Turn off power to both pump and heater before adjusting plumbing.

  • Check heater elevation: If the Thermeau heater is significantly above water level, ensure a check valve is installed to prevent backflow and air entry.
  • Inspect bypass configuration: Verify that any manual or automatic bypass is plumbed according to Thermeau diagrams to avoid excessive restriction.
  • Look for suction leaks: Check pump lid o-ring, unions, and suction fittings for air leaks that become more apparent when backpressure increases.
  • Evaluate exchanger restriction: If pressure rises sharply when the heater is in line, internal fouling may be restricting flow and require professional cleaning or exchanger replacement.
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Repair Difficulty

Medium 3/5

Required Part

Thermeau Bypass Valve Assembly
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