Zodiac Saltwater Corrosion / Scale Accumulation

Zodiac pool heater is installed on a saltwater pool and shows accelerated corrosion and internal scaling.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Improper bonding and grounding, High salt or calcium levels, Inadequate water chemistry control, Use of non-salt-rated components

How to Fix / Troubleshooting

Safety: Turn off power and gas before internal inspection. Wear gloves and eye protection when handling scale or chemicals.

  • Check water chemistry: Test and adjust salt, pH, alkalinity, and calcium hardness to levels recommended by Zodiac for saltwater systems.
  • Inspect bonding: Verify that the heater is properly bonded to the pool's bonding grid to reduce galvanic corrosion.
  • Inspect heat exchanger: Look for scale buildup and corrosion. For salt pools, a cupronickel exchanger is recommended; confirm your model's compatibility.
  • Descale professionally: Have a technician chemically descale the heat exchanger if heavy scale is present.
  • Replace with salt-rated parts: If corrosion is severe, consider replacing the exchanger and affected components with Zodiac saltwater-compatible parts.
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Repair Difficulty

Hard 4/5

Required Part

Cupronickel Heat Exchanger
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