Zodiac Moisture Intrusion / Condensation Fault

Zodiac pool heater shuts down when it rains or in very humid conditions.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Leaking cabinet seals, Missing vent cap, Poorly sealed control panel, Condensation on sensors or board

How to Fix / Troubleshooting

Safety: Turn off power before opening the heater in wet conditions. Avoid working on live circuits when moisture is present.

  • Inspect cabinet seals: Check door gaskets, panel overlaps, and any penetrations for gaps that allow water in. Replace worn gaskets and seal openings as recommended by Zodiac.
  • Check vent and intake: Ensure the vent cap is intact and properly installed. Verify that rainwater cannot run directly into the exhaust or intake.
  • Dry components: If moisture is found on the control board or sensors, allow them to dry completely before restoring power. Use gentle airflow, not direct heat.
  • Relocate or shield: If the heater is installed where it is directly exposed to sprinklers or roof runoff, correct the source or add shielding per code.
  • Replace damaged parts: Corroded boards or sensors affected by repeated moisture may need replacement.
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Repair Difficulty

Medium 3/5

Required Part

Control Panel Gasket Kit
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