AO Smith Union Gasket Failure / Misalignment

AO Smith pool pump leaks at the union connections near the pump inlet or outlet.

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Possible Causes

Flattened or missing union gaskets, Misaligned plumbing putting stress on unions, Cracked union nuts, Over-tightening causing distortion

How to Fix / Troubleshooting

Safety First: Turn OFF power and relieve system pressure before loosening unions.

  • Loosen and inspect: Unscrew the leaking union and inspect the gasket or O-ring. Replace if cracked, flattened, or missing.
  • Check alignment: Ensure the plumbing lines up naturally with the pump ports without forcing. Adjust supports or piping to relieve stress.
  • Inspect union nut: Look for hairline cracks in the nut. Replace the union if damaged.
  • Reassemble: Hand-tighten the union and then snug slightly with a strap wrench if needed. Do not overtighten.
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Repair Difficulty

Easy 2/5

Required Part

Union Gasket
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