AO Smith
Union Gasket Failure / Misalignment
AO Smith pool pump leaks at the union connections near the pump inlet or outlet.
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Possible Causes
Flattened or missing union gaskets, Misaligned plumbing putting stress on unions, Cracked union nuts, Over-tightening causing distortion
How to Fix / Troubleshooting
Safety First: Turn OFF power and relieve system pressure before loosening unions.
- Loosen and inspect: Unscrew the leaking union and inspect the gasket or O-ring. Replace if cracked, flattened, or missing.
- Check alignment: Ensure the plumbing lines up naturally with the pump ports without forcing. Adjust supports or piping to relieve stress.
- Inspect union nut: Look for hairline cracks in the nut. Replace the union if damaged.
- Reassemble: Hand-tighten the union and then snug slightly with a strap wrench if needed. Do not overtighten.
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Repair Difficulty
Easy
2/5
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