AO Smith Discharge Restriction / Overloaded Pump

AO Smith pool pump runs but filter pressure is very high and flow at returns is weak.

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Possible Causes

Dirty or clogged filter media, Closed or partially closed return valves, Undersized plumbing for pump output, Incorrect high-head impeller installed

How to Fix / Troubleshooting

Safety First: Turn OFF power and relieve filter pressure before servicing the filter.

  • Backwash or clean filter: For sand or DE filters, perform a full backwash. For cartridge filters, remove and hose off or replace cartridges as needed.
  • Open valves: Ensure all return-side valves are fully open and that any water features are not restricting flow excessively.
  • Check filter gauge: Compare current pressure to the clean starting pressure. If it is 8–10 psi higher, the filter needs cleaning.
  • Verify impeller sizing: Confirm that the impeller installed on the AO Smith motor matches the pump housing model and motor HP. Oversized impellers can overload the system.
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Repair Difficulty

Easy 2/5
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