ERR5
AO Smith
Overtemperature / Drive Overheat
AO Smith variable-speed pool pump runs briefly, then stops and displays “ERR5”.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Blocked or dirty motor cooling vents, Pump installed in direct sun with poor ventilation, High ambient temperature in equipment enclosure, Failing motor bearings causing excess heat
How to Fix / Troubleshooting
Safety First: Turn OFF power before cleaning or touching the motor housing.
- Inspect ventilation: Check that the motor cooling vents and fan shroud are not blocked by leaves, dirt, or insulation. Clean with a soft brush or compressed air.
- Improve airflow: Ensure there is adequate clearance around the pump (at least several inches on all sides) and that it is not enclosed in a sealed box. Provide louvers or vents if in a shed.
- Shade the pump: If the pump is in direct sun, consider adding a shade cover that does not restrict airflow to reduce heat load.
- Check motor temperature: After running, carefully feel the motor housing (it will be hot but should not be too hot to touch briefly). Excessive heat may indicate bearing drag.
- Run at lower speed: Program the pump to run at a lower RPM for longer periods instead of high speed continuously. This reduces heat generation.
- Service bearings or replace motor: If overheating continues and the shaft feels rough or noisy when spun by hand, the motor bearings may need replacement or the entire motor assembly may need to be replaced.
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Repair Difficulty
Medium
3/5
Required Part
Motor Assembly
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