AquaJet Motor Winding or Insulation Failure

Pump emits a burning smell or visible smoke from the motor area.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Prolonged overload, Locked rotor operation, Severe overheating from blocked ventilation

How to Fix / Troubleshooting

Safety first: Immediately turn off power at the breaker. Do not attempt to restart a smoking motor.

  • Allow to cool: Let the AquaJet motor cool completely before inspection.
  • Inspect for damage: Look for melted insulation, burned terminals, or discoloration on the motor and control board.
  • Do not reuse: A motor that has smoked has likely suffered irreversible damage. Replace the motor assembly and inspect the control board for collateral damage.
  • Correct underlying issues: Before installing a new motor, ensure the pump is not overloaded by system restrictions or incorrect impeller sizing.
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Repair Difficulty

Professional Required 5/5

Required Part

Pump Motor Assembly
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