AquaJet Union Gasket / Thread Leak

Water is leaking from the union connections on the suction or discharge side of the pump.

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Possible Causes

Loose union nut, Damaged union O‑ring or gasket, Misaligned plumbing causing stress on union

How to Fix / Troubleshooting

Safety first: Turn off power and relieve system pressure before loosening unions.

  • Tighten unions: Hand‑tighten the AquaJet pump unions, then use a strap wrench if needed. Do not overtighten to the point of cracking.
  • Inspect gaskets: If leaking persists, fully disconnect the union and inspect the O‑ring or gasket. Replace if flattened, cracked, or missing.
  • Check alignment: Ensure the connected plumbing lines up naturally with the pump ports. Adjust supports or fittings to remove side‑load on the union.
  • Reassemble and test: Reconnect, tighten, and run the pump while checking for drips.
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Repair Difficulty

Easy 2/5

Required Part

Union O-Ring
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