E04
Certikin Inverter / Drive Overvoltage or DC Bus Fault

Pump controller displays E04 and the motor will not start; sometimes occurs after lightning or surges.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Mains overvoltage, internal inverter DC bus capacitor failure, wiring error, sudden deceleration of motor causing regenerative overvoltage

How to Fix / Troubleshooting

Safety: Isolate power and wait several minutes for internal capacitors in the inverter to discharge before opening any covers.

  • Check supply voltage: Measure the incoming mains voltage and ensure it is within the range specified for the Certikin variable speed pump or controller.
  • Inspect for surge damage: Look for burn marks, bulging capacitors, or a burnt smell inside the inverter/control module. If present, the unit must be replaced.
  • Review deceleration settings: If the pump is connected to an external control system, ensure it is not commanding very rapid stop/start cycles that can cause DC bus overvoltage.
  • Reset the controller: Follow the Certikin manual to clear E04 (usually power cycle plus RESET). If the error returns immediately, the inverter is likely defective.

Due to the high voltages involved, replacement of the inverter or control module should be carried out by a qualified technician.

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Repair Difficulty

Professional Required 5/5

Required Part

Certikin variable speed drive / inverter module
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