Hayward PowerFlo pump emits a burning smell or visible smoke from the motor area.

Safety first: Immediately turn off power at the breaker. Do not attempt to restart the pump until the issue is resolved.

• Allow to cool: Let the PowerFlo motor cool completely before touching it.
• Inspect for damage: Check the motor housing for discoloration, melted plastic, or burnt wiring smell. Severe damage indicates the motor must be replaced.
• Check for mechanical binding: With power off, remove the pump lid and basket, and verify the impeller and shaft can turn freely by hand.
• Inspect wiring: Remove the wiring cover and look for loose or burnt connections. Tighten or repair only if damage is minor; otherwise replace the motor.

Due to fire risk, a motor that has smoked or emitted a strong burning odor should generally be replaced rather than repaired.