Hayward PowerFlo Pump Housing Structural Failure

Hayward PowerFlo pump housing is cracked and leaking water from the side or bottom.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Freeze damage from water left in PowerFlo housing over winter, Overtightened fittings stressing housing, Impact damage from tools or equipment, Aging and UV degradation of plastic housing

How to Fix / Troubleshooting

Safety first: Turn off power and isolate the pump by closing valves or plugging lines.

  • Assess crack size: Small, non-pressurized hairline cracks may be temporarily slowed with epoxy, but this is not a permanent repair.
  • Replace housing: The recommended fix is to replace the entire PowerFlo pump housing or wet end assembly. Transfer the motor, impeller, and seal to the new housing, or purchase a complete new pump if cost-effective.
  • Winterize properly: To prevent recurrence, always remove drain plugs and fully drain the PowerFlo pump before freezing temperatures.
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Repair Difficulty

Hard 4/5

Required Part

PowerFlo pump housing
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