HI
Hayward High Line Voltage / Over-Voltage Condition

Display shows HI and pump shuts down or will not start.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Supply voltage too high, Incorrect transformer tap or wiring in control panel, Utility voltage fluctuation, Faulty drive voltage sensing circuit

How to Fix / Troubleshooting

Safety first: Turn off power at the breaker before opening any electrical enclosures.

  • Confirm pump rating: Check the Hayward pump nameplate for rated voltage (e.g., 230V only). Ensure it is not connected to a higher voltage source.
  • Measure line voltage: With a multimeter and power on (only if you are qualified), measure voltage at the pump terminals. If it exceeds the rated voltage by more than about 10%, contact an electrician or your utility.
  • Inspect control panel wiring: If the pump is fed from a Hayward automation panel, verify the correct breaker size and wiring configuration per the installation manual. Incorrect transformer taps or miswired legs can cause over-voltage.
  • Check for shared neutrals or miswired 120/240V circuits: Ensure the pump is wired as a dedicated 240V load if required, not across a 120V leg and neutral incorrectly.
  • Internal fault: If measured voltage is within spec but HI persists, the pump’s internal voltage sensing circuit in the drive may be defective and the drive module may need replacement.
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Repair Difficulty

Hard 4/5

Required Part

Drive Control Module
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