Hurlcon Motor Overheating / Insulation Breakdown

Pump emits a burning smell or visible smoke from the motor housing.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Locked rotor, Shorted windings in Hurlcon motor, Prolonged overload, Blocked ventilation

How to Fix / Troubleshooting

Safety: Immediately turn off power at the breaker. Do not attempt to restart the pump.

  • Allow to cool: Let the motor cool completely before inspection.
  • Inspect for damage: Look for melted plastic, burnt wiring, or discoloration on the motor.
  • Do not reuse: A motor that has smoked has likely suffered serious damage and should not be put back into service.

Arrange for replacement of the Hurlcon motor or complete pump assembly.

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Repair Difficulty

Professional Required 5/5

Required Part

Hurlcon pump motor
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