Raypak Overheating Electrical or Plastic Components

Raypak heat pump emits a strong chemical or burning smell during operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Loose electrical connection causing arcing, Debris on hot components, Failing motor windings, Melted insulation or plastic parts

How to Fix / Troubleshooting

Safety first: Immediately turn off power at the breaker if you smell burning plastic or see smoke. Do not continue to operate the unit.

  • Visual inspection: After the unit cools, remove access panels and look for discolored wires, melted connectors, or burnt circuit boards.
  • Tighten connections: Tighten any loose lugs or terminals in the electrical compartment.
  • Remove debris: Clear any leaves or plastic that may have fallen onto hot components.
  • Replace damaged parts: Replace any burnt wiring harnesses, contactors, or boards with Raypak OEM parts. If the source cannot be identified, have a qualified technician inspect the unit.
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Repair Difficulty

Hard 4/5

Required Part

Electrical Wiring Harness
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