Waterway Pump Housing O‑Ring Failure / Housing Crack

Waterway pool pump runs but there is visible water spraying from the seam of the pump housing.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Flattened or damaged housing o‑ring, Debris on sealing surfaces, Over‑tightened housing bolts causing warping, Cracked Waterway housing

How to Fix / Troubleshooting

Safety: Turn off power, close valves, and relieve pressure before opening the pump.

  • Disassemble housing: Remove the housing bolts and separate the Waterway pump housing from the seal plate.
  • Inspect o‑ring: Examine the large housing o‑ring for cuts, flattening, or chemical damage. Replace if needed.
  • Clean surfaces: Thoroughly clean the o‑ring groove and mating surfaces. Remove any sand or debris.
  • Reassemble evenly: Install the new o‑ring, lightly lubricate if recommended, and tighten housing bolts evenly in a criss‑cross pattern. Do not overtighten.
  • Check for cracks: If leaks persist, inspect the housing for hairline cracks and replace the housing if damaged.
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Repair Difficulty

Medium 3/5

Required Part

Pump Housing O‑Ring
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