Zodiac Cracked Pump Housing or Fittings

Pump housing or plumbing shows visible cracks and minor water seepage.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Freeze damage, Overtightened fittings, Impact damage, Age-related plastic fatigue

How to Fix / Troubleshooting

Safety: Turn off power and relieve system pressure before attempting any repair.

  • Assess extent: Clean and dry the area to see the full length of the crack.
  • Temporary patch: For very small seepage, a two-part epoxy rated for pool plastics can be used as a temporary fix, but this is not a permanent solution.
  • Plan replacement: Order the correct Zodiac pump housing or fitting and schedule a time to cut and re-plumb as needed.
  • Prevent recurrence: In freeze-prone areas, winterize the pump and plumbing properly by draining and blowing out lines.

Significant cracks require replacement of the affected housing or fittings to ensure safety and reliability.

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Repair Difficulty

Hard 4/5

Required Part

Pump Housing
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