Zodiac Mechanical Seal Failure

Pump is leaking water from around the motor shaft area between the pump housing and motor.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Worn ceramic/carbon shaft seal, Dry-running pump, Chemical damage to seal surfaces, Misalignment during prior repair

How to Fix / Troubleshooting

Safety: Turn off power and close valves or plug lines to prevent water flow before disassembling the pump.

  • Confirm leak source: Dry the area and observe. If water appears at the joint between the pump housing and motor, the mechanical seal is likely leaking.
  • Plan for seal replacement: Obtain a Zodiac-compatible seal kit for your specific pump model (includes mechanical seal and gaskets).
  • Disassemble wet end: Remove the pump housing bolts, pull the motor and seal plate assembly, and remove the impeller to access the seal. Note orientation of old seal parts.
  • Install new seal: Press the new ceramic seat into the seal plate and the carbon/spring half onto the impeller shaft, avoiding touching polished faces with bare fingers.
  • Reassemble and test: Reassemble the pump, restore water and power, and check for leaks.

If you are not comfortable with pump disassembly, have a pool technician perform the seal replacement.

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Repair Difficulty

Hard 4/5

Required Part

Mechanical Shaft Seal
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