Zodiac Overheating Motor (Non-Trip)

Pump motor is very hot to the touch but still running.

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Possible Causes

High ambient temperature, Restricted ventilation, Running at high speed continuously, High system backpressure

How to Fix / Troubleshooting

Safety: Avoid touching the motor housing when hot; allow it to cool before inspection.

  • Improve airflow: Clear debris around the motor and ensure it is not enclosed without ventilation.
  • Adjust speed schedule: On Zodiac variable-speed pumps, reduce the maximum RPM and run longer at lower speeds to reduce heat.
  • Clean filter: Lower system pressure by cleaning or backwashing the filter and opening valves fully.
  • Check voltage: Have a qualified person verify that supply voltage is within the motor's rated range.

Continued overheating can shorten motor life; if temperature remains excessive, consult a technician.

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Repair Difficulty

Easy 2/5

Required Part

Pump Motor Assembly
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