Honda Wheel Gearbox Wear / Drive Train Damage

Robot mower makes loud clicking or grinding noises from one wheel while driving.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Worn gear teeth in wheel gearbox, Foreign object inside wheel hub, Cracked wheel rim, Loose wheel on axle

How to Fix / Troubleshooting

Safety first: Turn OFF the mower and lift it carefully by the handles.

  • Identify the side: Manually rotate each wheel to determine which side makes noise.
  • Remove wheel: Take off the noisy wheel and inspect the hub for stones or debris.
  • Check gearbox play: With the wheel removed, gently rotate the gearbox output shaft. Excessive play or roughness indicates internal wear.
  • Replace components: Replace the wheel if cracked. If the gearbox is noisy or rough, replace the complete drive motor/gearbox assembly.

Operating with a damaged gearbox can lead to sudden loss of drive or further damage to the mower.

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Repair Difficulty

Hard 4/5

Required Part

Drive Motor Assembly
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