Dyson Overheating or electrical burning

Robot vacuum emits a burning smell or very hot air from vents during or after cleaning.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Blocked airflow causing motor overheat, Hair wrapped around brush bar causing friction, Failing motor windings, Electrical short on PCB

How to Fix / Troubleshooting

Safety first: Immediately turn the robot OFF and unplug the dock. Do not continue using the robot until the cause is identified. Risk of fire exists with burning smells.

  • Inspect brush bar: Remove the brush bar and check for melted plastic, burnt hair, or seized bearings. Replace the brush bar if damaged.
  • Check filters and vents: Ensure all filters and vents are clean and unobstructed.
  • Smell test: After cooling, smell near the motor housing. A persistent burnt electrical smell suggests motor or PCB damage.

If any components appear melted or the smell persists, do not use the robot. Have the suction motor assembly and main board inspected and replaced as needed by a professional.

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Repair Difficulty

Professional Required 5/5

Required Part

Suction motor assembly
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