iRobot Noisy Vacuum Motor or Brush Gearbox

Robot vacuum is very loud during operation, with a high-pitched whine or grinding noise.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Debris in vacuum fan, Worn vacuum motor bearings, Hair in brush gearbox, Damaged brush gears

How to Fix / Troubleshooting

Safety first: Power off and remove the robot from the charger. Avoid running the robot if you smell burning or see smoke.

Steps to diagnose:

  • Isolate the noise: Run the robot upside down (carefully holding it) for a few seconds to determine if the noise comes from the brush area or the suction motor.
  • Clean brush module: Remove the main brushes and clean them thoroughly. Run the robot briefly without brushes; if the noise disappears, the issue is in the brush system.
  • Inspect brush gearbox (advanced): Remove the brush module (usually held by several screws) and open its cover to check for hair and debris in the gears. Clean and reassemble.
  • Check vacuum intake: Inspect the suction inlet for foreign objects (e.g., small toys) and remove them.

When to replace parts: Persistent loud whine from the suction area indicates a failing vacuum motor. Grinding from the brush area suggests worn gears; replace the brush module.

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Repair Difficulty

Hard 4/5

Required Part

Vacuum Motor Assembly / Brush Module
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