E4
Tesvor Drive Wheel Motor Overload / Stall

Robot stops and reports E4; wheels may not move or robot struggles to drive.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Debris jammed in left or right drive wheel, Hair wrapped around wheel axle, Wheel suspension stuck, Failed drive motor or gearbox

How to Fix / Troubleshooting

Safety first: Switch off the robot and remove it from the dock. Place it upside down on a table.

Clear wheel obstructions:

  • Inspect both left and right drive wheels. Pull the wheels up and down to check suspension movement.
  • Look for hair, strings, or carpet fibers wrapped around the wheel axles. Use tweezers or scissors to remove them.
  • Check for small objects (toys, stones) lodged in the wheel wells or between the wheel and chassis.

Test wheel movement:

  • Rotate each wheel by hand. They should turn smoothly with some resistance from the gearbox but no grinding or binding.
  • If one wheel is significantly stiffer or makes grinding noises, its gearbox may be damaged.

After cleaning: Power the robot back on and start a short cleaning run on a flat, hard floor. If E4 no longer appears, the issue was likely debris.

If E4 returns: The affected drive wheel motor assembly may need replacement. Because the drive module is usually integrated (motor + gearbox + encoder), replacing the entire wheel module is recommended. If you are not experienced with disassembly and wiring, contact a professional.

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Repair Difficulty

Medium 3/5

Required Part

Left or Right Drive Wheel Motor Assembly
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