Danfoss Noisy Relay or Power Electronics

Thermostat emits a constant or intermittent clicking or buzzing noise during operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Worn or chattering relay contacts, PWM control of load causing audible noise, Loose mounting causing vibration, Overloaded relay or triac

How to Fix / Troubleshooting

Safety first: Clicking is usually normal relay operation, but buzzing may indicate an electrical issue. Isolate power before opening the thermostat or wiring centre.

Steps to diagnose and fix:

  • 1. Identify source: Determine whether the noise comes from the thermostat, wiring centre, or actuators.
  • 2. Check load type: Ensure that the connected load (e.g., pump, valve) is suitable for electronic control and within the rated current of the thermostat or wiring centre.
  • 3. Adjust control mode: If PWM control is causing audible noise in actuators, switch to on/off control if allowed by Danfoss for your system.
  • 4. Tighten mounting: Secure the thermostat and wiring centre firmly to reduce vibration noise.
  • 5. Replace noisy relay: If a relay is chattering or buzzing continuously, the coil or contacts may be failing. Replace the thermostat or wiring centre module containing the relay.

When to call a professional: Persistent buzzing or signs of overheating require immediate attention from an electrician or heating engineer.

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Repair Difficulty

Medium 3/5

Required Part

Output Relay / Triac Module
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