Glow-worm Overheating / Component Failure

Thermostat emits a burning smell or becomes unusually hot to touch

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Internal short circuit on PCB, Incorrect mains wiring to low‑voltage terminals, Blocked ventilation around thermostat, Overloaded relay contacts in receiver

How to Fix / Troubleshooting

Safety: Immediately switch off power at the fused spur or consumer unit. Do not continue using a thermostat or receiver that smells of burning or is excessively hot.

Steps:

  • Allow the device to cool completely before touching.
  • Remove the thermostat from its backplate and visually inspect for scorch marks or melted plastic.
  • At the receiver or wiring center (with power isolated), check for signs of overheating around the relay and terminals.
  • Verify that the connected load (boiler, valves) does not exceed the rated current of the thermostat/receiver contacts.

Remedy:

  • Do not attempt to repair a burnt thermostat or receiver. Replace the complete unit with the correct Glow‑worm part.
  • Correct any wiring errors and ensure loads are within specification before restoring power.
  • If in doubt, have a qualified electrician or heating engineer inspect the installation.
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Repair Difficulty

Professional Required 5/5

Required Part

Glow-worm smart thermostat or RF receiver assembly
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