Goodman Overheating or Electrical Failure in Thermostat

Thermostat emits a burning smell or feels unusually hot to the touch

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Internal short circuit on thermostat PCB, Incorrect wiring causing overload, Installed on hot wall surface, Manufacturing defect

How to Fix / Troubleshooting

Safety first: Immediately turn off power to the furnace/air handler at the breaker and do not continue using the thermostat if you smell burning or feel excessive heat.

Steps to address overheating thermostat:

  • 1. Cut power: Turn off the HVAC breakers and any service switches feeding the thermostat.
  • 2. Remove thermostat: Carefully remove the thermostat from the wall sub-base and inspect the back for burn marks or melted plastic.
  • 3. Inspect wiring: Check for miswired terminals (e.g., line voltage mistakenly connected to low-voltage terminals) and correct immediately. This may require a professional.
  • 4. Do not reuse damaged unit: If there is any sign of melting, charring, or strong burnt odor, do not reinstall the thermostat.
  • 5. Replace thermostat and verify wiring: Install a new Goodman-compatible smart thermostat, carefully matching each low-voltage conductor to the correct terminal per the Goodman furnace/air handler wiring diagram.
  • 6. Have system inspected: Consider having a licensed HVAC technician inspect the Goodman equipment and wiring for any related damage.
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Repair Difficulty

Hard 4/5

Required Part

Goodman smart thermostat (complete assembly)
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